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Flattening Sundeala boards


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I've built the framework for my new track to support 6 1200x600mm Sundeala boards, 9mm thick.

I've had the boards for several weeks now in a centrally-heated spare bedroom and despite lying flat they are still curved up at the edges as they were when delivered - about an inch at each corner. I can obviously screw them down to flatten them, but I'm a bit concerned that there might be a slight concavity remaining between the battens. I'm wondering whether spraying the backs of the boards with water and letting them dry for a few days on the frames might flatten them?

 

Regards, John

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When you say base board frame does it just support the edges?

I would recommend a few cross beams at between 300 and 600mm centres. This should reduce the risk of sagging (I used 600mm originally but then I did use a harder MDF. Also this part of my layout is made up of three 1.2x0.6m with a central cross member. Just one thing though, If your using below track point motors plan your cross member locationscarefully so as not to be below or close to a point motor.

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I agree with WTD.  In fact, I have glued my Sundeala (using wood glue) to 18mm marine plywood.

 

I have no experience of wetting Sundeala but I can imagine that it will swell up and probably not recover - I personally would not try it!

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Too late, RDS, I sponged water into the backs of 3 of the boards yesterday! It seems to have done the trick - I left them to dry on the frames overnight and they are now perfectly flat. Sundeala do recommend this water treatment on their installation leaflet (approx half a litre per board, which is quite a lot of water)  if installing in damp/cold conditions such as a garage, but say it shouldn't be necessary in a centrally-heated room. However my boards were a bit bent as delivered and didn't flatten out prior to the wetting.

 

Sundeala recommend two cross beams of 50x25 laid with the wide face uppermost in a 1200x600 frame, which I've done. However I'm now in the process of adding a longitudinal beam along the centreline as well, to be on the safe side. The 'holes' are now 260x360. I'll just screw the boards down so that I could lift them again in case any sagging occurs. Thanks for all the advice.

 

Regards, John

 

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Too late, RDS, I sponged water into the backs of 3 of the boards yesterday ... and they are now perfectly flat. Sundeala do recommend this water treatment on their installation leaflet ...

 

That's is great news John and a lesson for us all, well me anyway!

I tend to work on the principle, 'if all else fails read instructions'.  Maybe a re-think is required.

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